Conventional methods of machining use traditional tools with a cutting edge to perform operations such as drilling, cutting, milling, etc. Although these traditional methods of machining constitute the foundation of the machining process, they have become outdated with the advancement of technology and the passage of time.
When a component is made using modern technology and without the use of conventional processes, the machining process is referred to as a non-traditional machining process. The contemporary machining method also goes by the terms non-conventional machining and non-traditional machining.
Although a non-conventional machining plant's initial costs are high, when compared to those of conventional equipment, its maintenance expenses are relatively low. Traditional machining methods have been replaced by unconventional machining methods, because they work more effectively and accurately. Non-traditional machining methods are significantly more efficient than traditional methods. Because of this, current times now demand the non-traditional machining technique. To accommodate additional necessary machining conditions, various kinds of non-traditional machining methods have been created.
One of the most well-liked non-traditional machining methods is electro-discharge machining, or EDM. Usually, this method is used to manufacture hard materials. Material discharge is controlled by the proper energy variation and spark duration.
This procedure uses ultrasonic vibration energy for machining, as the name suggests. Ultrasonic waves, which create high frequency, low amplitude vibration, are used in this technique. Between the workpiece and the tool, there are abrasive particles that are propelled by this vibration. Then abrasive particles are accelerated in a slurry by high frequency ultrasonic vibration, they impact fragile workpieces and remove material from the striking surface. High frequency power supply produces this high frequency ultrasonic wave.
Laser beam machining is one of the popular non-traditional machining techniques. The term "laser" refers to light amplification by radiation stimulation. When a laser beam is focused appropriately and projected onto a workpiece, the temperature at the point of contact rises. The temperature reached is higher than the melting point, causing the metal to vaporise on the surface.
It is similar to laser beam machining, except this approach makes use of a highly focused electron beam.
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